|
Photos and
Information, all pictures are "clickable" for larger image.
Air Dam
I wanted to reduce the noise from the roof rack and figured the
FJ Air Dam was the right item. However, I did not want to
install lights in the Air Dam at this time so I needed to block
off the light pockets. I used some 1/8" inch plastic cut to fit
the pockets and used industrial strength adhesive backed Velcro©
(hook and loop) to hold the plastic in place. I cut a 1/2" inch
wide strip of each putting the hook section on the plastic covers and
the loop on the Air Dam.

Later I may add some aftermarket lights,
probably oval ones instead of the giant round ones in the FJ
lighting kit. Now I hope the Velcro© stays put! I'll add more
pictures after I mount it.
Okay, I got the air dam installed and took it for a road test.
The light pocket covers stood up to 65PMH. I couldn't tell much
difference in road noise or air turbulence. Later I may install
some sound proofing in the roof, then I can drill holes for
light wiring and add some lights to the air dam.
FOLLOW UP!
The plastic oval cover for the light pockets worked okay but the
adhesive on the Velcro got hard after several months of summer
heat and the covers were getting loose. I decided to remove the
original pocket covers and try another approach. GEEZ, don't
follow my original method. Sure, it worked but the adhesive from
the Velcro had hardened into such a mess it was a nightmare to
remove. I tried Goof Off, alcohol, paint thinner and -
DON'T TRY THIS - lacquer thinner!!!
The lacquer thinner discolored the plastic. I tried to keep it
on the glue but it spotted the air dam around the light pocket
on the passenger side of the air dam. After much scrubbing with
a rag soaked in paint thinner I got the glue off. But now that
means another project the next time I have to pull the air dam;
paint it with plastic trim paint.

What I finally did was make 2 plastic covers using a small
plastic trash can and 1/4" inch push lock plastic rivets for
grill and headlights. A $2 dollar Wal-Mart trash can and
4$ dollar pack of rivets from Auto Zone provided the
supplies. I used six rivets per cover. I may be able to
make clear plastic covers and use smaller lights in the air damn
pockets so plastic covers would fit over the lights. They'd have
to be relatively low wattage to keep from melting the cover.
Just a thought for future reference! Anyway, these should work
as good or better than the Velcro'd covers.
Here's the leftover trash can -
Here's how it looks from the front of the FJ.
All the while I was doing this it dawned on me I could use the
same procedure to get rid of the bumper wings and cover the
opening with the same kind of trash can plastic! For $ 2 bucks
it would be worth it.
Front Nose Deflector
One last thing for this page, I bought one of those AVS wind
deflectors for the nose to help boost air flow over the flat
windscreen. But it ended up too close to the body work and was
slamming against the radiator grill thus cracking two of the
four tabs. It also marred the silver paint on the top of the
grill. Piece of crap as far as I'm concerned. I've had similar
deflectors on other vehicles with nary a problem. Save your
money and stay away from the AVS unit.
Both the outer tabs cracked. The only thing holding them was the
sticky tape which I didn't trust. I know I didn't over tighten
the screws because I've done this several times before. If the
inner tabs had gone I might have left it on but If one them
cracked as well there would only be one tab and some 3M tape
holding it on.
Back to
FJ Main Page
|